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  Sustainability Report ENVIRONMENTAL PERFORMANCE  
 
Beyond 2010
Highlights
Divisional highlights
Group at a glance
Milestones
Letter to shareholders
Directorate
Chief executive’s review
Executive management
Group financial review
Divisional reviews
  Domestic Food
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Sustainability report
  Human resources
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  responsibility
  Environmental performance
Corporate governance
Directors’ and senior
management’s
remuneration
Annual financial statements ►
Administration
Notice of annual
general meeting
 
 
Red Cross Children’s Hospital
In June 2005, Unite 4 Health donated R4 million to the Red Cross War Memorial Children’s Hospital in Cape Town. This hospital is the only specialist centre dedicated to treating children of the African continent. At the hospital, Africa-specific research on children’s diseases and HIV/Aids improves not only the health of the children treated there, but also assists in the training received by doctors and nurses in this training hospital environment.

The Unite 4 Health donation will go towards a new modern theatre complex – Adcock Ingram/Unite 4 Health Operating Theatre – which will enable surgical teams to operate on 25% more children each year.
 
Heart of Soweto
Some 15 000 residents will take part in the Heart of Soweto project that aims to track the incidence of cardiovascular disease in a developing-world scenario. The study, the first of its kind in Africa, was launched in January 2006. Unite 4 Health has committed R2 million in support of this study, led by Professor Karen Sliwa – head of the Soweto cardiovascular research unit at Chris Hani/Baragwanath Hospital in collaboration with experts from Australia and the United Kingdom.

The Heart of Soweto study has initiated the important task of better understanding and monitoring the emergence of heart disease in the Soweto population. Its significance lies in tracking the incidence of a disease often associated with increasingly affluent lifestyles in one of South Africa ’s largest urban areas.

As part of its support to the Heart of Soweto project, Unite 4 Health has also revamped the cardiology unit at Chris Hani/Baragwanath Hospital.
 
Sea Harvest Foundation
During the 2006 financial year, Sea Harvest has once again awarded bursaries to 60 West Coast students to fund their tertiary education. The bursaries were given primarily to students in the fields of finance, food technology and information technology. This is the highest number of bursaries awarded since the programme’s inception nine years ago.

In partnership with a nongovernmental organisation focusing on the need for adequate nutrition for those affected by HIV/Aids in the Saldanha Bay municipal area, Sea Harvest has sponsored the development of vegetable gardens.

Through the ‘West Coast Quality Schools Programme’, Sea Harvest has sponsored equipment used to run workshops for parents who have school-going children. This programme, endorsed by the Department of Education, is aimed at building the capacity of local parents with regard to equipping them to support and assist their children with school work and basic life skills.
 
Environmental performance
 
Management approach
Environmental performance at Tiger Brands is driven by a pragmatic risk-based approach combined with a group-wide drive for resource-use efficiency. This builds on our established reputation for strict legal compliance with all applicable national, provincial and local safety, environmental and health (SHE) laws and regulations.

SHE management is driven by a group-wide integrated SHE policy, adopted by the board and signed by our CEO, that commits all facilities and operations to best practice operating standards. SHE risk management is an integral part of the overall business risk management programme, and is monitored by the group risk committee, which reports to the board via the audit committee. In terms of this programme, all manufacturing units are audited annually by a reputable independent risk assessment contractor.

Eco-efficiency efforts (energy-use, water-use and materials-use efficiency) are part of the group’s continuous improvement drive, co-ordinated by the group-level continuous improvement committee, particularly in terms of the process engineering component of this programme.
 
Environmental management systems
During the year in review, Tiger Brands initiated the development of a group-wide environmental risk management system. Baseline environmental assessments are nearing completion at all manufacturing units. Implementation is currently being piloted at three manufacturing facilities with the highest environmental risk profiles. Roll-out of the system is scheduled for completion within the next financial year.

This new system will facilitate improved monitoring and reporting of environmental key performance indicators going forward, as well as environmental management systems (EMS) certification to the ISO 14001 global standard.
 
Environmental compliance
There were no material incidents of, nor fines or non-monetary sanctions for, non-compliance with applicable environmental regulations during the year in review. The group is kept abreast of the implications of new environmental laws and regulations by external professionals on an ongoing basis.
 
Energy-use efficiency
Energy usage within the group includes electricity, natural gas, petrol and diesel. Tiger Brands is a major energy user in southern Africa and we are cognisant of the fact that nearly all of this energy is derived from non-renewable resources (Eskom electricity generated from burning coal and a transport fleet that uses diesel/petrol). We are also aware that burning non-renewable fuels is the major contributor to the production of greenhouse gases which is now widely acknowledged to be responsible for global warming.

A group-wide energy efficiency project has been undertaken. Efforts are currently focused on four pilot sites: Langeberg and Ashton Foods Cannery; DairyBelle (Epping); Consumer Brands (Boksburg and Isando). Energy audits were completed at these sites to identify energy wastage. Changes being implemented include conversion of boilers from coal-fired to natural gas-fired, and the installation of power factor correction equipment on electrical distribution boards. A group-wide rollout of energy efficiency best practice will follow.

Future plans include the development of a management system to monitor and report on the consumption of key energy sources relative to either building floor space (for office space), per unit of production (for manufacturing facilities) and per kilometre of travel (for our transport fleet vehicles). Future reporting cycles will include these key performance indicators. The burning of fossil fuels accounts for the vast majority of our greenhouse gas emissions and the above key performance indicators will therefore also facilitate the computation of CO2 equivalents in terms of disclosing carbon emissions, and for potential future carbon emissions trading initiatives in terms of the Kyoto Protocol.
 
Emissions to air
Emissions to air (e.g. from boilers, furnaces and heaters) at all sites are required to be in strict compliance with applicable local authority bylaws, as well as the provisions of the South African Air Quality Act (Act No. 39 of 2004). Stack emissions are monitored at all manufacturing facilities where air quality standards may be compromised. There were no material air quality non-compliance incidences within the group during the reporting period.
 
 
Looking at water-use efficiency at our manufacturing facilities.
 
 
Water-use efficiency and wastewater compliance
Tiger Brands manufacturing facilities, all of which rely heavily on a sustainable supply of quality water, are located in southern Africa, which is drought-prone and facing a major water supply crisis.

Our response has been to firstly look closely at water-use efficiency at our manufacturing facilities, driven largely by integrated cost-reduction programmes.

The water-use efficiency improvement project at the All Gold Tomato Sauce factory in Boksburg is now complete. The project team focused on identifying leaks, determining where water was being used unnecessarily and re-engineering closed-loop processing water systems. As a result, daily water consumption has been reduced from 350 kl to 120 kl. Lessons learned from this pilot project will be shared throughout the group.

Greater disclosure of water-use efficiency (in kl per unit of production) is being planned for future reporting cycles.

It is group policy that all manufacturing sites are in strict compliance with applicable local authority by-laws, as well as national legislation (such as the South African National Water Act (Act No. 36 of 1998)) that govern the discharge of wastewater and industrial effluent. There were no material non-compliances within the group during the reporting period in this regard.

The group is in the process of implementing a wastewater discharge water quality improvement programme to accommodate anticipated step-ups in facility production, water recycling projects (which have the effect of concentrating contaminants) and stricter national water quality standards.

Recent improvement projects include the construction of improved wastewater treatment facilities at Ashton, Modjadjis Kloof, Musina and the jam factory at Paarl. At this latter site, modular membrane reactor technology has been successfully pioneered with preliminary results showing success in significantly reducing BOD (biological oxygen demand) and COD (carbon oxygen demand) levels. The project will now be implemented fully in F2007.

Future reporting cycles aim to include BOD and COD levels as a unit of production for applicable facilities throughout the group.
 
Solid waste management
It is group policy that all solid waste be separated at source into hazardous and non-hazardous streams and disposed of separately. Hazardous waste is disposed of by registered contractors to licensed hazardous waste sites. Periodic audits of waste contractors are conducted by the company.

Recycling of paper, cardboard, wooden pallets, plastic chemical and product containers, glass and metal is conducted at all sites where volumes facilitate ongoing efforts.
 
Chemical storage and handling
In terms of potential soil and groundwater contamination resulting from leaking chemical underground storage tanks (USTs), above-ground storage tanks (ASTs) and/or associated pipe work, it is group policy that all our sites assess this risk on an ongoing basis and comply in full with the National Water Act (Act No. 36 of 1998), the National Environmental Management Act (NEMA) (Act No. 107 of 1998) and other regulations that govern such a risk.

Group policy requires that regular integrity testing, to ensure that tanks are not leaking, are conducted of all bulk chemical storage tanks at all our facilities. Where these tanks are owned and serviced by external petrochemical companies, integrity testing is required in terms of the service contracts. A group-wide inventory of all bulk ASTs and USTs used for the storage of hazardous substances is currently being developed. USTs are being phased out in terms of group policy, and are being replaced by ASTs complete with adequate secondary containment.

Smaller containers of hazardous chemicals are stored in dedicated chemical rooms, which are required to be certified by relevant local authority fire departments.
 
Asbestos
Asbestos was historically used for construction and insulation at our manufacturing facilities. Asbestos is no longer permitted for any new developments or retrofits and the group has embarked on a comprehensive asbestos identification and removal programme of existing facilities. Asbestos does not pose a material risk to workers or production within the group.

An Asbestos Handling and Disposal Guide has been approved and is being implemented throughout the group. All asbestos-containing construction material (typically roof sheeting) is removed by registered asbestos removal contractors in terms of the South African Occupational Health and Safety Act’s 2002 Asbestos Regulations.
 
Climate change
The group is heavily reliant on sustainable agricultural production from within southern Africa. This includes fruit and vegetable production, as well as wheat, maize and sugar.

There is growing consensus that climate change will affect agricultural production in the region over the next 15 to 30 years. The exact nature of this phenomenon is being examined by scientists both globally and regionally and the group is following developments in this arena.
 
Sustainable fisheries
Through our holdings in Sea Harvest and Oceana, Tiger Brands is exposed to global fish stocks, though predominantly to southern African-based small pelagic stocks (pilchards/sardines and anchovy) and hake.

Long-term fishing quotas have been allocated for these key fisheries and sound management plans are in place to ensure that stocks are not overutilised. Both the South African hake and pelagic fisheries are monitored by independent on-board observers to ensure compliance with the South African Department of Environmental Affairs and Tourism’s licence conditions. All fishing vessels are fitted with Vessel Monitoring Systems (VMS) to track that vessels do not fish in “no go” marine conservation areas.

The South African small pelagics industry is considered to be well managed and stable. The South African hake offshore demersal trawl fishery (which provides the majority of hake caught in South Africa) is Marine Stewardship Council (MSC) certified. As such, the fishery has been assessed by MSC-approved international fisheries scientists and found to adhere to the MSC’s principles and criteria for sustainable fishing.
 
   
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